Introduction
The two crimping modules mci 712 and mci 722 are synonymous with perfection in wire-terminal
connections. When mounted on Komax fully automated crimping machines and combined with integrated quality
monitoring devices, these modules produce crimps of the excellent quality. And now this is even easier.
All press settings are programmable and completely integrated into the user software on the basic Komax
machine. As a result, setup times are shorter, rejects are reduced and daily outputs are boosted.
Key features:
- Integrated quality process with the basic machine
- Bigger daily output thanks to shorter setup times
- Ultra-easy operations
- Integrated crimp force analysis with force/travel recording
- High degree of process control
- Conversion times with mci 722 reduced by 15%
- Precise and intelligent drive and measuring system
- Integrated interfaces for accessories
Function
For use on all Komax fully automatic crimping machines of the latest generation.
With a maximum crimping force of 20kN, continuously adjustable speed and a double-stroke function which
can be activated at any time, these devices can process most commercially available terminals. The terminals
are taken from carrier strips in open and closed versions of up to 6mm2 and processed into top quality
crimps. Appropriate tool fixtures allow an extremely wide variety of applicators to be used.
Technology
With its programmed crimp heights, the mci 722 crimping module reduces
conversion times by up to 15%. The multifunctional AC servo-drive sets new standards in positioning
accuracy. A built-in linear measurement system allows the fine positioning of the press carriage in
increments of 0.01mm. Sequential processing of different cross sections can be carried out with no cycle
time losses. The mci 712 crimping module has a fixed shut height and is powered by a robust asynchronous
motor.
Quality monitoring
The integrated crimp force analyzer with CFA or CFA+ assures
ultra-precise good/bad detection with detailed records on errors. The CFA measures
the force and travel of the tappet directly in the process through
the adapter and its integrated sensors.
The optimum processing parameters can
be evaluated with CFA + quick and easy. Even the smallest contacts
are thus reliably monitored. Every single press undergoes a thorough final
test before being delivered to the customer.
User friendly
All
press adjustments can be entered quite easily from the TopWin user interface in any one of 20 different
languages. The crimping module automatically takes over already saved crimp data or data transmitted
by the customer. The creep speed function and single cycle for setting up the applicators are activated
directly from the sealed keyboard on the module. Ultra-fast and convenient conversion is assured by
the quick-clamping fixture for the tool and ready accessibility to the inside of the device.